Doina Alexei
  • Sewing Tutorials
    • Basics >
      • Aligning Pattern Grainlines To Fabric
      • Preparing Fabrics For Sewing
      • Pinning Sewing Patterns To Fabric
      • Placing Sewing Patterns On Fabric For Cutting
      • Rotary Cutters or Fabric Scissors?
      • Cutting The Sewing Patterns
      • What Are Notches And How To Use Them In The Sewing Process
      • Transferring Notches From Pattern To Fabric
      • Transferring Seamlines to Fabric
      • Staystitching
      • Backstitching: A Complete Guide
      • Hand Basting: A Complete Guide
      • Sewing Continuous Bias Binding
    • Darts >
      • Marking And Transferring Darts To Fabric
      • What Are Darts And Dart Components
      • Folding, Pinning And Hand Basting Darts
      • Handling Dart Excess: Bulk And Tension
      • How To Sew A French Dart
      • How To Sew And Iron Single Pointed Darts
      • How To Sew And Iron Contour Darts
      • Sewing Darts With Decorative/Beaded Fabrics
    • Sewing Seams >
      • ​The Basics Of Seams And Seam Allowance
      • How To Sew A Straight Seam
      • Sewing Curved Seams
      • Sewing Corner Seams
      • Trimming And Grading Seam Excess
      • Notching/Clipping Seam Allowance for Tension Release
      • Sewing Topstitched Seams
      • Sewing Corded Seams
      • Sewing A Slot Seam
      • Sewing A Gathered Seam
      • Sewing Bias Seams
      • Sewing Seams With Ease
      • Sewing Seams With Crossing Seamlines
      • Sewing Unlike Fabric Seams
      • How To Iron Seams: Ironing Tools And Conventions
      • Sewing With Knit Fabrics
      • Understanding Stitch Length And Tension
      • Sewing Unique Fabric Seams
    • Seam Finishes >
      • Seam Finishing Techniques - Overview
      • Applying A Pinked Seam Finish
      • Applying A Bias Bound Seam Finish
      • Serging And Zigzag Seam Finishes
      • Sewing A Self-Bound Seam Finish
      • Sewing A French Seam Finish
      • Sewing A Hong Kong Seam Finish
      • Sewing A Mock French Seam Finish
      • Sewing A Turned-and-Stitched Seam Finish
      • Sewing Overcast Hand-Applied Seam Finishes
      • Sewing A Flat Felled Seam
      • Sewing A Hairline Seam Finish
    • Hem Finishes >
      • Garment Hem Finishes: Overview
      • ​Sewing A Double Fold Hem Finish
      • Sewing A Single Fold Hem Finish
      • Sewing Bound Hem Finishes
      • Sewing An Exposed Double Layer Bound Hem
      • Sewing A Folded-Up Bound Hem with Pre-folded Binding
      • Sewing A Hong Kong Hem Finish
      • Sewing A Band Hem Finish
      • Sewing A Bias Faced Hem Finish
      • Sewing A Twill Tape Hem Finish
      • Sewing A Rolled Hem Finish
      • Sewing A Shaped Hem Facing
      • Using Fusible Hem Tape And Webbing
      • Finishing A Lace Fabric Hem
      • Finishing A Leather Hem
      • Sewing Faced Hem Corners
      • How To Finish Lining At The Hem
      • Finishing Fabric Corners by Mitering >
        • Mitering Fabric Corners With A Full Bias Facing
        • Mitering Fabric Corners With Exposed Binding
      • Interfacing A Hemline: Lined And Unlined Examples
    • Sewing Pockets >
      • Curved Patch Pocket With Flap
      • Unlined Square Patch Pockets
      • Lined Patch Pockets: Two Ways
      • Extension On-Seam Pockets
      • Separate On-Seam Pocket
      • Front Hip Pockets
      • Bound Double Welt Pocket
      • Double Welt Pocket With Flap
      • Self-Welt Pocket (Using Single Fabric Layer)
      • Slanted Welt Pocket (Hand-Stitched)
      • Faced Slash Pockets: Overview >
        • Sewing A Faced Slit Pocket
        • Sewing A Rectangular Slash Pocket
        • Sew A Star-Shaped Faced Pocket
    • Sewing Zippers >
      • Sewing Zippers: General Information
      • Sewing A Centered Zipper
      • Sewing A Lapped Zipper
      • Sewing An Invisible Zipper
      • Sewing A Fly Front Zipper
      • Sewing A Closed-End Exposed Zipper (No Seam)
      • Sewing An Exposed Separating Zipper
      • Sewing Hand Stitched Zipper Applications
      • Sewing A Zipper Underlay
      • Sewing A Placket-Enclosed Separating Zipper
    • Sleeveless Finishes >
      • Sleeveless Armhole Finishes: General Information
      • Finishing Sleeveless Garments with Lining
      • Sewing A Folded-Under Bound Armhole Finish
      • Sewing A Shaped Armhole Facing
      • Finishing Armhole Edges With Exposed Binding
      • Finishing Armhole Edges With Decorative Trim
    • Neckline Finishes >
      • Sewing A Neck Shaped Facing
      • Sewing An All-In-One Neck Facing
      • Neck And Garment Opening Combination Facings >
        • Sewing An Extended Front-Neck Facing
        • Sewing A Separate Neck-Front Facing
      • Sewing A Bias Faced Neckline Finish
      • Sewing A Band Neckline Finish
      • Bound Neckline Finishes: Overview >
        • Sewing A Single Layer Bound Neckline
        • Finishing A Neckline With Pre-Folded Binding
        • Sewing A Double Layer Bound Neckline Finish
      • Sewing A Semi-Stretch Strip Band Neckline
      • Ribbed Neck Band And Classic Turtleneck
      • Decorative Neckline Finishes >
        • Sewing A Neckline With Decorative Inset
        • Sewing A Piped Cording Faced Neckline
        • Sewing Decorative Trim To A Finished Neckline
    • Finishing Facing Edges >
      • Finishing Facing Edges: Overview
      • Folded-And-Topstitched Overedge Facing Finish
      • Sewing A Bound Facing Edge Finish
      • Sewing A Hong Kong Facing Finish
      • Sewing A Rolled Edge Facing Finish
      • Sewing A Twill Tape Facing Edge Finish
      • Sewing An Overedge-Stitch Facing Finish
    • Extras >
      • A Complete Guide on Interfacing
      • Sewing Bound Spaghetti Straps
      • Sewing Spaghetti Straps To A Faced Neckline
      • Sewing Ruffles: Overview
      • Patterning And Sewing A Circle Ruffle
      • Sewing A Gathered Heading Ruffle
      • Sewing Double Layer Gathered Ruffles
      • Sewing A Gathered Ruffle Into A Seam
      • Sewing A Gathered Ruffle To A Fabric Edge
      • Sewing A Fabric Surface Slit
      • Sewing A Slit Seam
      • Hand-Applied Straight Stitches
      • Hand-Applied Blind Stitches
      • Hand-Applied Overedge Stitches
      • Hand-Applied Tack Stitches
      • Hand-Applied Decorative Stitches
  • Custom Apparel
    • Custom Bridal
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Mini Tutorial: ​How To Sew A Curved Edge Zipper Underlay

A zipper underlay is a separate compartment that provides a protective barrier between the skin surface and the zipper components. A curved-bottom underlay is a classic style constructed of two identical pieces that are stitched together to fully clean-finish the underlay's edges. 
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1. To cut the underlay pieces simultaneously, fold the fabric layer with face sides touching and mark the underlay outline directly on the fabric using tailor's chalk or a quilting pencil. Use a french curve (or anything that has a curved traceable edge) to curve the underlay's bottom corner.

​Keep in mind that the underlay covers the entire zipper compartment thus it should be at least 2"-3" wide and at least 1" longer than the zipper length.

Pin the fabric layers within the marked lines and cut the two layers simultaneously following the marked lines as a guide. 
Picture
Picture
2. Align the two layers together with face sides touching and insert pins perpendicularly along the curved outer edges. Machine stitch the outer curved edge at 1/4" seam allowance or whatever seam allowance is indicated in your project (if you are following a set of patterns). 
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3. Clip wedge notches into the seam allowance at the most curved area of the underlay. These notches will eliminate tension in the finished curved edge allowing it to lay smooth and flat. 
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4. Turn the underlay on its face side and iron the finished edge to smooth and flatten it. 
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Picture
5. Use any technique of your choice to clean-finish the underlay's straight vertical edge. In this instance, one of the edges is trimmed by 1/4" after which the second edge is folded over the trimmed one to encase it. The folded edge is then topstitched to complete the finished application. 
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6. On the garment's wrong side, place the underlay on top of the zipper and pin the underlay's vertical edge to the zipper's seam allowance edge as shown. It helps to move all other garment layers away from the seam allowance layer during this process. 
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7. Machine stitch the edges together down the center of the seam allowance. Remove each pin as you approach it. 
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8. To keep the zipper underlay flat and perfectly aligned during the garment's life cycle, tack the curved corner to the seam allowance (or facing layer) underneath. A hand-applied whipstitch should be sufficient to keep the two layers secured. This tack is purely functional and should not be visible on the right side of the garment. 

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  • Sewing Tutorials
    • Basics >
      • Aligning Pattern Grainlines To Fabric
      • Preparing Fabrics For Sewing
      • Pinning Sewing Patterns To Fabric
      • Placing Sewing Patterns On Fabric For Cutting
      • Rotary Cutters or Fabric Scissors?
      • Cutting The Sewing Patterns
      • What Are Notches And How To Use Them In The Sewing Process
      • Transferring Notches From Pattern To Fabric
      • Transferring Seamlines to Fabric
      • Staystitching
      • Backstitching: A Complete Guide
      • Hand Basting: A Complete Guide
      • Sewing Continuous Bias Binding
    • Darts >
      • Marking And Transferring Darts To Fabric
      • What Are Darts And Dart Components
      • Folding, Pinning And Hand Basting Darts
      • Handling Dart Excess: Bulk And Tension
      • How To Sew A French Dart
      • How To Sew And Iron Single Pointed Darts
      • How To Sew And Iron Contour Darts
      • Sewing Darts With Decorative/Beaded Fabrics
    • Sewing Seams >
      • ​The Basics Of Seams And Seam Allowance
      • How To Sew A Straight Seam
      • Sewing Curved Seams
      • Sewing Corner Seams
      • Trimming And Grading Seam Excess
      • Notching/Clipping Seam Allowance for Tension Release
      • Sewing Topstitched Seams
      • Sewing Corded Seams
      • Sewing A Slot Seam
      • Sewing A Gathered Seam
      • Sewing Bias Seams
      • Sewing Seams With Ease
      • Sewing Seams With Crossing Seamlines
      • Sewing Unlike Fabric Seams
      • How To Iron Seams: Ironing Tools And Conventions
      • Sewing With Knit Fabrics
      • Understanding Stitch Length And Tension
      • Sewing Unique Fabric Seams
    • Seam Finishes >
      • Seam Finishing Techniques - Overview
      • Applying A Pinked Seam Finish
      • Applying A Bias Bound Seam Finish
      • Serging And Zigzag Seam Finishes
      • Sewing A Self-Bound Seam Finish
      • Sewing A French Seam Finish
      • Sewing A Hong Kong Seam Finish
      • Sewing A Mock French Seam Finish
      • Sewing A Turned-and-Stitched Seam Finish
      • Sewing Overcast Hand-Applied Seam Finishes
      • Sewing A Flat Felled Seam
      • Sewing A Hairline Seam Finish
    • Hem Finishes >
      • Garment Hem Finishes: Overview
      • ​Sewing A Double Fold Hem Finish
      • Sewing A Single Fold Hem Finish
      • Sewing Bound Hem Finishes
      • Sewing An Exposed Double Layer Bound Hem
      • Sewing A Folded-Up Bound Hem with Pre-folded Binding
      • Sewing A Hong Kong Hem Finish
      • Sewing A Band Hem Finish
      • Sewing A Bias Faced Hem Finish
      • Sewing A Twill Tape Hem Finish
      • Sewing A Rolled Hem Finish
      • Sewing A Shaped Hem Facing
      • Using Fusible Hem Tape And Webbing
      • Finishing A Lace Fabric Hem
      • Finishing A Leather Hem
      • Sewing Faced Hem Corners
      • How To Finish Lining At The Hem
      • Finishing Fabric Corners by Mitering >
        • Mitering Fabric Corners With A Full Bias Facing
        • Mitering Fabric Corners With Exposed Binding
      • Interfacing A Hemline: Lined And Unlined Examples
    • Sewing Pockets >
      • Curved Patch Pocket With Flap
      • Unlined Square Patch Pockets
      • Lined Patch Pockets: Two Ways
      • Extension On-Seam Pockets
      • Separate On-Seam Pocket
      • Front Hip Pockets
      • Bound Double Welt Pocket
      • Double Welt Pocket With Flap
      • Self-Welt Pocket (Using Single Fabric Layer)
      • Slanted Welt Pocket (Hand-Stitched)
      • Faced Slash Pockets: Overview >
        • Sewing A Faced Slit Pocket
        • Sewing A Rectangular Slash Pocket
        • Sew A Star-Shaped Faced Pocket
    • Sewing Zippers >
      • Sewing Zippers: General Information
      • Sewing A Centered Zipper
      • Sewing A Lapped Zipper
      • Sewing An Invisible Zipper
      • Sewing A Fly Front Zipper
      • Sewing A Closed-End Exposed Zipper (No Seam)
      • Sewing An Exposed Separating Zipper
      • Sewing Hand Stitched Zipper Applications
      • Sewing A Zipper Underlay
      • Sewing A Placket-Enclosed Separating Zipper
    • Sleeveless Finishes >
      • Sleeveless Armhole Finishes: General Information
      • Finishing Sleeveless Garments with Lining
      • Sewing A Folded-Under Bound Armhole Finish
      • Sewing A Shaped Armhole Facing
      • Finishing Armhole Edges With Exposed Binding
      • Finishing Armhole Edges With Decorative Trim
    • Neckline Finishes >
      • Sewing A Neck Shaped Facing
      • Sewing An All-In-One Neck Facing
      • Neck And Garment Opening Combination Facings >
        • Sewing An Extended Front-Neck Facing
        • Sewing A Separate Neck-Front Facing
      • Sewing A Bias Faced Neckline Finish
      • Sewing A Band Neckline Finish
      • Bound Neckline Finishes: Overview >
        • Sewing A Single Layer Bound Neckline
        • Finishing A Neckline With Pre-Folded Binding
        • Sewing A Double Layer Bound Neckline Finish
      • Sewing A Semi-Stretch Strip Band Neckline
      • Ribbed Neck Band And Classic Turtleneck
      • Decorative Neckline Finishes >
        • Sewing A Neckline With Decorative Inset
        • Sewing A Piped Cording Faced Neckline
        • Sewing Decorative Trim To A Finished Neckline
    • Finishing Facing Edges >
      • Finishing Facing Edges: Overview
      • Folded-And-Topstitched Overedge Facing Finish
      • Sewing A Bound Facing Edge Finish
      • Sewing A Hong Kong Facing Finish
      • Sewing A Rolled Edge Facing Finish
      • Sewing A Twill Tape Facing Edge Finish
      • Sewing An Overedge-Stitch Facing Finish
    • Extras >
      • A Complete Guide on Interfacing
      • Sewing Bound Spaghetti Straps
      • Sewing Spaghetti Straps To A Faced Neckline
      • Sewing Ruffles: Overview
      • Patterning And Sewing A Circle Ruffle
      • Sewing A Gathered Heading Ruffle
      • Sewing Double Layer Gathered Ruffles
      • Sewing A Gathered Ruffle Into A Seam
      • Sewing A Gathered Ruffle To A Fabric Edge
      • Sewing A Fabric Surface Slit
      • Sewing A Slit Seam
      • Hand-Applied Straight Stitches
      • Hand-Applied Blind Stitches
      • Hand-Applied Overedge Stitches
      • Hand-Applied Tack Stitches
      • Hand-Applied Decorative Stitches
  • Custom Apparel
    • Custom Bridal
  • Submit A Sewing Question
  • About
  • Blog